Showing posts with label RV Roof. Show all posts

Breezy Multi-Speed Fan Upgrade - 12 volt Power - by classAcustoms

Breezy Multi-Speed 12 Volt Fan Upgrade by Class A Customs is an insert that is used to replace the fan or install a fan into a Standard 14" RV Roof Vent.

NO Interior Garnish Ring included, this is insert only

NO Vent included, this is insert only

Housing has Rounded Corners

DOES NOT fit Fantastic Brand, Super Vent, etc.

Fits Class A Customs 14", Heng's 14" and Ventline 14" RV Roof Vents Manufactured after 2016, it may fit various models - end user will need to verify if unit will work for application.

**12 volt Power ONLY 110/115/220 volt such as in a house or generator will damage the unit**
12 volt Fan Motor
9" Fan Blade
1.8 amps of power required
DO NOT let the unit hang by wires as you will damage the unit.

Multi Speed Fan
High Velocity Air Fan System over 300% more air flow movement
Multiple Speed Fan Knob: Off / Low / Medium / High
Do not overturn knob, damage to knob will occur if too much force is used

Reversible Air Flow Switch: In / Out

Removable Fine Mesh Screen included

Manual Crank Handle to open and close RV vent lid

Some models of vents will need to move the manual crank handle box that is on the units backside, view Installation Instructions

BEFORE YOU BEGIN:

12 volt Power ONLY

TOOLS NEEDED:

Phillips Head Screwdriver

Wrench

Pliers

Scissors

1. Remove Inner Garnish Ring, Vent Handle and Screen (save screws to use again).

If your current vent has a fan you will need to remove the fan, motor and switch.

2. Align the Breezy Gear Box with the Vent Operator Shaft.

If unit does not align follow STEP A: Gear Box Adjustment Steps

3. Attach wire leads with wire nuts (NOTE: if upgrading a non-powered vent, provide power source of 12 volts DC power, using 18-gauge wire.)

DO NOT allow unit to hang by wiring.

WIRE LABELED “L” is POSITIVE and WIRE LABELED “N” is GROUND -- you can NOT switch wiring, doing so will damage circuit board

4. Place the Breezy Fan into vent frame and align the Gear Box onto the Operator Shaft.

Gently rotating the handle to seat the unit into place.

5. Secure the Breezy Fan into vent frame using two screws.

6. Reinsert Inner Garnish and secure with screws.

**** STEP A : Gear Box Adjustment Instructions

Remove both screws holding the Breezy Gear Box (save screws for later use).

On the back side of the Breezy move the Gear Box to the alternate position.

If Gear Box does not reach operator shaft, included spacer will be required.

Secure Gear Box with screws.

CAUTIONS

DO NOT allow unit to be exposed to rain, this will damage the circuit board and motor over time.

DO NOT place fan directly over stove cooking surface, deep fryer, or other appliances that use flame or intense heat.

DO NOT let the unit hang by wires as you will damage the unit.

DO NOT overturn knob, damage to knob will occur if too much force is used

WIRE LABELED “L” is POSITIVE and WIRE LABELED “N” is GROUND -- you can NOT switch wiring, doing so will damage circuit board

Class A Customs ---- PVC - TPO - EPDM RV Roofing Installation Help & Videos

Class A Customs Available Membranes:

PVC - Smooth Both Sides - Color White on both sides

TPO - Smooth & Frosted Side - Color White on both sides

EPDM - Smooth & Textured Side (texture varies) - Color White on both sides

Membrane Ships Folded Depending on size of kit you will get one or two boxes (glue / membrane)

Membrane Length / Width It is recommended to get a size that is longer / wider than your unit due to possible curve of the roof, raised or lowered areas, removing the excess is much better than not having enough.

INSTALLATION - Printable Instructions Here

As soon as possible, while on top of clean unit remove membrane from box, do not drag over edge of unit.

·         Do Not allow membrane to sit boxed for long periods, use as soon as possible.

·         Do Not allow membrane to touch ground, dirty surfaces, sharp objects, or surfaces, including lifted screw head and edges.

·         Do Not drag the membrane as this can cause punctures and tears, this is not covered under warranty.

·         Membrane can be glued either side down. Single-Ply membranes are the same color throughout.

Membrane must be installed onto clean wooden surface, do not install on top of existing membrane, glue, etc.

·         Router all vent and accessory openings. Sand all openings, seams, and edges to a smooth finish. Remove all debris off roof with air hose.

·         Apply seam tape (2” minimum width) evenly onto roof and sidewall to cover any sharp edges, it is required that seam tape be used to avoid edge splits. (We do not provide seam tape due to different sized needed)

·         Make sure all screw heads and surfaces are smooth and level throughout, raised screws will snap and puncture membrane and is not covered under warranty.

Membrane Installation

1.     Cut the membrane to fit roof length with an excess of at least 6” front and rear.

2.     “Bed Sheet” the membrane. That is, fold it in half so half of the roof is exposed.

3.     Apply adhesive in a wet film thickness of 8-10 mils with a short-napped paint roller to the exposed half of the roof decking, brush can be used but is more difficult. (1 gal. will cover approximately 160-200 sq ft. best when applied in air temperatures over 50 deg F (10 deg C).

4.     Lay the roof membrane over the wet adhesive, the membrane needs to be adjusted both in width (side to side) and length (front to rear) to ensure the membrane is as flat as possible before the squeegee process. Let surplus material drape over the side of the unit for perimeter finishing.

5.     Remove all air pockets and wrinkles with a squeegee (gray neoprene head will not streak) or linoleum roller; press firmly working from the center outward toward the edges, do not be on the roof during this time.

All wrinkles must be removed at this point for a quality installation. The roof will tighten and conform as the adhesive cures removing creases, be sure to complete roof securing steps before allowing roof to dry.

6.     Repeat steps 2 – 5 for remaining half of roof.

Roof Securing Steps

7.     Apply putty /butyl tape to the backside of the roof-edge molding. Then while holding the bar, draw surplus material tight with a downward pull, but do not stretch the membrane. Drive screws through molding, membrane, and roof framing members. For best application install molding from center of unit to ends.

Alternative method, staple membrane in place using ½” staples 3”-5” apart then apply bar.

If roof-edge moldings are not installed on roof during this time membrane will peel-up as drying.

8.     Apply putty /butyl tape to the backside of the front and rear termination moldings/caps. Front cap will lay on top of the membrane, membrane should lay on top of the rear cap. Reinstall termination molding using screw type fastener, make sure to screw into sufficient roof structure to prevent lifting. Both edges of the front and rear roof molding must be sealed with caulk/sealant. A minimum 3/8” bead will work for most applications.

Openings & Vents and Appliance Installation

1.     Using a utility knife “x” cut all roof openings. Make sure you round all 90-degree corners to eliminate the possibility of running cuts.

2.     Surplus material must be secured by staples or screws inside the openings, trim all excess material.

3.     Apply putty/butyl tape to all vents and accessories, when installing if any bubbles are noticed in membrane smooth bubble to vent opening and secure vent with screws.

4.     Seal around all vents and accessories. Apply sealant to all visible screw heads. There is no need to spread the sealant as you are applying it. A minimum 3/8” bead will work for most applications.

*Butyl tape provides the “Primary Seal” against water infiltration or penetration in these membrane roof assemblies. The lap sealant is a secondary seal. Butyl tape must be compressed 30% to 40% to perform correctly.

Warning: Cancer and reproductive harm. www.P65Warnings.ca.gov

FAQ's

Which side do I install down?

Either side can be installed facing down. Some people think for better traction to install with the textured size facing up and the smooth side down toward the roof (facing glue), some people think for easier cleaning to install the smooth side facing up.

My roof turned pink!

This will happen when your roof is exposed to too much carbon dioxide, you leave the unit indoors or covered too long with no access to fresh air, once the unit is outside the pink will slowly disappear.

Why is the roof wrinkled around all the vents and skylights?

The solvents in the 1021 self-leveling sealant temporarily swell the roofing membrane. In the warmer months it takes 3-5 days to go away & 5-9 in the colder months.

Cleaning The Roof

Be sure to only clean each material with appropriate cleaning materials, we do not sell cleaning products.

Class A Customs no longer carries Alpha SUPERFLEX at this time.

Class A Customs Acrylic Water Based Adhesive is a technically advanced scientific formula of water base adhesive designed for use as a bonding adhesive for single ply roofing membranes.

Class A Customs Adhesive is a high solids adhesive with a short drying time. It is used in the Recreational Vehicle and Commercial Roofing industries to adhere membranes to wood decking (not designed for fiberglass).

It is ideal for applications where a quick dry time is dictated by production line speed or other variables.

Class A Customs Adhesive does not lose peel value over time, but remains flexible to allow for expansion and contraction of the membrane. When tested side-by-side with competitors RV adhesives, Class A Customs Adhesive was proven to be stronger and keep a better hold on both the rubber roofing, and the materials it was applied to.

Water Based Acrylic Adhesive
Fast Setting - dries clear
Bond grows stronger with age but remains flexible to allow for expansion and contraction of various roofing materials. Excellent adhesion to plywood, particleboard, MDF, and most roofing membranes such as EPDM, PVC, TPO, etc...
Coverage 160-200 sq ft/gal

Best when applied in air temperatures over 50 deg F (10 deg C)
For glue roller applicators and glue spreaders, can be hand applied by brush.
Apply to one substrate with 10-12 mil coat weight to achieve excellent bond.
To achieve best bond, apply to both substrates with 5-6 mil coat weight and allow to dry, then laminate to membrane and apply pressure with roller to insure 100% contact.

Diluent Water, if required. Use as received.

Clean-up requires only warm water.
Store product in a cool, dry area.
Product should not be stored in direct sunlight.

Product should not be used after freezing.

First Aid Procedures
Eye contact     If product contacts eye, flush with water for at least 15 minutes and seek medical attention immediately.
Skin contact     If product contacts skin, wash affected area with soap and water. Seek medical attention if irritation develops or persists. Launder contaminated clothing before reuse.
Inhalation         Move subject to fresh air in case of accidental inhalation of vapors or decomposition products. If symptoms persist, get medical attention promptly.

Warning: Cancer and reproductive harm. www.P65Warnings.ca.gov.

Safety Data Sheet

Class A Customs

1130 County Road 6 West

Elkhart, IN 46514

www.classAcustoms.com

EPDM RV Roofing Now Available Class A Customs Elkhart, Indiana

Class A Customs Available Membranes:

PVC - Smooth Both Sides - Color White on both sides

TPO - Smooth & Frosted Side - Color White on both sides

EPDM - Smooth & Textured Side (texture varies) - Color White on both sides

Membrane Ships Folded Depending on size of kit you will get one or two boxes (glue / membrane)

INSTALLATION - Printable Instructions Here

Membrane must be installed onto clean wooden surface, do not install on top of existing membrane, glue, etc.

1. Router all vent and accessory openings. Sand all openings, seams, and edges to a smooth finish. Remove all debris off roof with air hose.

2. Apply seam tape (2” minimum width) evenly onto roof and sidewall to cover any sharp edges, it is required that seam tape be used to avoid edge splits. (We do not provide seam tape due to different sized needed)

3. Make sure all screw heads and surfaces are smooth and level throughout, raised screws will snap and puncture membrane and is not covered under warranty.

As soon as possible, while on top of clean unit remove membrane from box, do not drag over edge of unit.

1. Do Not allow membrane to touch ground or dirty surfaces.

2. Do Not allow membrane to touch sharp objects or surfaces, including lifted screw head and edges. 3. Do Not drag the membrane as this can cause punctures and tears which is not covered under warranty.

4. Membrane can be glued either side down. Single-Ply membranes are the same color throughout.

Membrane Installation

1. Cut the membrane to fit roof length with an excess of at least 6” front and rear.

2. “Bed Sheet” the membrane. That is, fold it in half so half of the roof is exposed.

3. Apply adhesive in a wet film thickness of 8-10 mils with a short-napped paint roller to the exposed half of the roof. (1 gal. will cover approximately 160-200 sq ft.) brush can be used but is more difficult. 4. Lay the roof membrane over the wet adhesive, the membrane needs to be adjusted both in width (side to side) and length (front to rear) to ensure the membrane is as flat as possible before the squeegee process. Let surplus material drape over the side of the unit for perimeter finishing.

5. Remove all air pockets and wrinkles with a squeegee (gray neoprene head will not streak), linoleum roller; press firmly working from the center outward toward the edges, do not be on the roof during this time.

6. All wrinkles must be removed at this point for a quality installation. The roof will tighten and conform as the adhesive cures.

7. Repeat steps 2 – 7 for remaining half of roof.

8. Apply putty /butyl tape to the backside of the roof-edge molding. Then while holding the bar, draw surplus material tight with a downward pull, but do not stretch the membrane. Drive screws through molding, membrane, and roof framing members. For best application install molding from center of unit to ends. Alternative method, staple membrane in place using ½” staples 3”-5” apart then apply bar. 9. If roof-edge moldings are not installed on roof during this time membrane will peel-up as drying.

10. Apply putty /butyl tape to the backside of the front and rear termination moldings/caps. Front cap will lay on top of the membrane, membrane should lay on top of the rear cap. Reinstall termination molding using screw type fastener, make sure to screw into sufficient roof structure to prevent lifting. Both edges of the front and rear roof molding must be sealed with caulk/sealant. A minimum 3/8” bead will work for most applications.

Openings & Vents and Appliance Installation

1. Using a utility knife “x” cut all roof openings. Make sure you round all 90-degree corners to eliminate the possibility of running cuts.

2. Surplus material must be secured by staples or screws inside the openings, trim all excess material.

3. Apply putty/butyl tape to all vents and accessories, when installing if any bubbles are noticed in membrane smooth bubble to vent opening and secure vent with screws.

4. Seal around all vents and accessories. Apply sealant to all visible screw heads. There is no need to spread the sealant as you are applying it. A minimum 3/8” bead will work for most applications.

*Butyl tape provides the “Primary Seal” against water infiltration or penetration in these membrane roof assemblies. The lap sealant is a secondary seal. Butyl tape must be compressed 30% to 40% to perform correctly.

Warning: Cancer and reproductive harm. www.P65Warnings.ca.gov

FAQ's

Which side do I install down?

My roof turned pink!

Why is the roof wrinkled around all the vents and skylights?

The solvents in the 1021 self-leveling sealant temporarily swell the roofing membrane. In the warmer months it takes 3-5 days to go away & 5-9 in the colder months.

Cleaning The Roof

Be sure to only clean each material with appropriate cleaning materials, we do not sell cleaning products.

Class A Customs no longer carries Alpha SUPERFLEX at this time.

Class A Customs

1130 County Road 6 West

Elkhart, IN 46514

www.classAcustoms.com

SUPERFLEX Alpha System Rubber Roof Class A Customs Elkhart Indiana

Class A Customs Available Membranes:
5

PVC - Smooth Both Sides - Color White on both sides
7

TPO - Smooth & Frosted Side - Color White on both sides
9

EPDM - Smooth & Textured Side (texture varies) - Color White on both sides

Membrane Ships Folded Depending on size of kit you will get one or two boxes (glue / membrane)

18 19

INSTALLATION - Printable Instructions Here
23

Membrane must be installed onto clean wooden surface, do not install on top of existing membrane, glue, etc.

1. Router all vent and accessory openings. Sand all openings, seams, and edges to a smooth finish. Remove all debris off roof with air hose.
28

3. Make sure all screw heads and surfaces are smooth and level throughout, raised screws will snap and puncture membrane and is not covered under warranty.
32

As soon as possible, while on top of clean unit remove membrane from box, do not drag over edge of unit.

1. Do Not allow membrane to touch ground or dirty surfaces.

4. Membrane can be glued either side down. Single-Ply membranes are the same color throughout.

Membrane Installation

1. Cut the membrane to fit roof length with an excess of at least 6” front and rear.

2. “Bed Sheet” the membrane. That is, fold it in half so half of the roof is exposed.

6. All wrinkles must be removed at this point for a quality installation. The roof will tighten and conform as the adhesive cures.

Post settings Labels TPO Roofing,RV Roof,PVC Roofing,EPDM RV Roofing, No matching suggestions Published on 8/8/22 12:31 PM Links Location Search Description Options Post: Edit

Alpha System Rubber Roofing Class A Customs Elkhart IN

Class A Customs Available Membranes:
5

PVC - Smooth Both Sides - Color White on both sides
7

TPO - Smooth & Frosted Side - Color White on both sides
9

EPDM - Smooth & Textured Side (texture varies) - Color White on both sides

Membrane Ships Folded Depending on size of kit you will get one or two boxes (glue / membrane)

18 19

INSTALLATION - Printable Instructions Here
23

Membrane must be installed onto clean wooden surface, do not install on top of existing membrane, glue, etc.

1. Router all vent and accessory openings. Sand all openings, seams, and edges to a smooth finish. Remove all debris off roof with air hose.
28

3. Make sure all screw heads and surfaces are smooth and level throughout, raised screws will snap and puncture membrane and is not covered under warranty.
32

As soon as possible, while on top of clean unit remove membrane from box, do not drag over edge of unit.

1. Do Not allow membrane to touch ground or dirty surfaces.

4. Membrane can be glued either side down. Single-Ply membranes are the same color throughout.

Membrane Installation

1. Cut the membrane to fit roof length with an excess of at least 6” front and rear.

2. “Bed Sheet” the membrane. That is, fold it in half so half of the roof is exposed.

6. All wrinkles must be removed at this point for a quality installation. The roof will tighten and conform as the adhesive cures.

Post settings Labels TPO Roofing,RV Roof,PVC Roofing,EPDM RV Roofing, No matching suggestions Published on 8/8/22 12:31 PM Links Location Search Description Options Post: Edit

30ft - Superflex Alpha Systems RV Camper Rubber Roof Kit classAcustoms

Class A Customs Available Membranes:
5

PVC - Smooth Both Sides - Color White on both sides
7

TPO - Smooth & Frosted Side - Color White on both sides
9

EPDM - Smooth & Textured Side (texture varies) - Color White on both sides

Membrane Ships Folded Depending on size of kit you will get one or two boxes (glue / membrane)

18 19

INSTALLATION - Printable Instructions Here
23

Membrane must be installed onto clean wooden surface, do not install on top of existing membrane, glue, etc.

1. Router all vent and accessory openings. Sand all openings, seams, and edges to a smooth finish. Remove all debris off roof with air hose.
28

3. Make sure all screw heads and surfaces are smooth and level throughout, raised screws will snap and puncture membrane and is not covered under warranty.
32

As soon as possible, while on top of clean unit remove membrane from box, do not drag over edge of unit.

1. Do Not allow membrane to touch ground or dirty surfaces.

4. Membrane can be glued either side down. Single-Ply membranes are the same color throughout.

Membrane Installation

1. Cut the membrane to fit roof length with an excess of at least 6” front and rear.

2. “Bed Sheet” the membrane. That is, fold it in half so half of the roof is exposed.

6. All wrinkles must be removed at this point for a quality installation. The roof will tighten and conform as the adhesive cures.

Post settings Labels TPO Roofing,RV Roof,PVC Roofing,EPDM RV Roofing, No matching suggestions Published on 8/8/22 12:31 PM Links Location Search Description Options Post: Edit

Breezy Multi-Speed Fan Upgrade - 12 volt Power - by classAcustoms

CAUTIONS

Class A Customs ---- PVC - TPO - EPDM RV Roofing Installation Help & Videos

INSTALLATION - Printable Instructions Here

FAQ's

EPDM RV Roofing Now Available Class A Customs Elkhart, Indiana

INSTALLATION - Printable Instructions Here

FAQ's

SUPERFLEX Alpha System Rubber Roof Class A Customs Elkhart Indiana

INSTALLATION - Printable Instructions Here 23

Alpha System Rubber Roofing Class A Customs Elkhart IN

INSTALLATION - Printable Instructions Here 23

30ft - Superflex Alpha Systems RV Camper Rubber Roof Kit classAcustoms

INSTALLATION - Printable Instructions Here 23

INSTALLATION - Printable Instructions Here
23

INSTALLATION - Printable Instructions Here
23

INSTALLATION - Printable Instructions Here
23